3D打印豌豆蛋白基易吞咽食品的构建及优化
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山东理工大学

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山东省重点研发计划项目(2019GNC106084);山东理工大学招远工业技术研究院创新研究基金项目(9101-2212401,9101-220193)


Fabrication and Mechanistic Insights into 3D-Printed Pea Protein-Based Dysphagia Foods
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Shandong University of Technology

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    摘要:

    本研究针对吞咽障碍患者吞咽与营养的双重需求,构建了基于豌豆蛋白-海藻酸钙-乳清蛋白三元体系的新型3D打印易吞咽体系,对不同配方打印物料的分子间作用力、红外光谱、流变特性进行了测定;对不同配方打印样品的打印精度、蒸煮损失、质构特性、微观结构等指标进行了表征。实验研究发现:当配比为PP 12 g、CA 1 g、WP 6 g时,打印物料的离子键与疏水相互作用协同作用,促进了稳定的三维蛋白凝胶网络结构的形成,进而使打印样品呈现优异的打印精度(80.13±0.92%)与剪切变稀特性。在该配比下,样品微观结构致密(孔径均小于200μm),表现出良好的质构特性与加工稳定性,打印样品硬度为262.56 g、黏度为234.99 g、咀嚼度为223.89 g,熟化后样品的质量损失率为15.47±1.88%。。此外,该配方样品符合IDDSI中第5级标准,满足易吞咽食品要求。本研究为吞咽困难患者提供了一种新型3D打印食品体系,展示了3D打印技术在个性化食品开发中的应用潜力。

    Abstract:

    This study addresses the dual needs of dysphagia patients for swallowing and nutrition by constructing a novel 3D printable, easy-to-swallow food system based on a pea protein (PP), calcium alginate (CA), and whey protein (WP) ternary system. Molecular interaction forces, infrared spectroscopy, and rheological properties of different printing materials were measured; and characteristics such as printing accuracy, cooking loss, textural properties, and microstructure of different printed samples were evaluated. The experimental results indicate that at the ratio of PP 12 g, CA 1 g, and WP 6 g, the ionic bonds and hydrophobic interactions of the printing material synergistically contribute to the formation of a stable three-dimensional protein gel network, thereby resulting in printed samples with excellent printing precision (80.13±0.92%) and shear-thinning characteristics. Under this ratio, the sample exhibits a dense microstructure (with all pore sizes less than 200 μm), demonstrating favorable textural properties and processing stability. The printed sample hardness is 262.56 g, viscosity is 234.99 g, and chewiness is 223.89 g, with a cooked sample weight loss rate of 15.47±1.88%. Additionally, this formula meets the IDDSI Level 5 standard, fulfilling the requirements for easy-to-swallow foods. This research provides a new type of 3D printed food system for patients with dysphagia, demonstrating the potential application of 3D printing technology in personalized food development.

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  • 收稿日期:2025-06-25
  • 最后修改日期:2025-08-17
  • 录用日期:2025-08-27
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